Ozmax,
Yes,I agree with Chris.
The answer is to get new main leaves made, and also chamfer the over-riding snubber leaves so that they will not gouge into the new ones.
Of course in better quality vehicles individual leaves were tapered and often also wrapped in protective gators to avoid these issues as well as give a smooth ride. Alas we do not all own Bentleys or Vauxhalls.
I had new main leaves made for my '25 eons ago, and also for my '34 Terraplane by Austral Spring Works in Melbourne. They have long since gone, but a quick check in the phone book should find a spring works that can do the job.These days their work is mainly for trucks and trailers. It really is not complicated, especially if you have a good pattern for them.
I was lucky because Austral had all the specs on-hand and simply made them to order by just knowing the car year and model. No sample needed, the finished items just arrived within a week on my doorstep 300 miles away.
For the Terraplane they made the whole front spring, all 9 leaves. 7 were cracked or broken on each side, so I replaced the lot. Not worth the risk having a front spring let go.
It was not expensive at the time ($40 per spring assembly in 1980) but I do not know what it is worth now.
Unless you can get good originals, don't muck around and get new ones made. The old ones do not have age on their side, and fatigue of the metal is real, especially the main leaf.
Happy bouncing.
Geoff.
