Hi Charlie-
The pinchweld metal seam beneath the windshield and back glass rubber is notorious for collecting moisture and causing hidden rusting. You are wise to want to get to it and arrest any problems that may have begun there. Getting the old rubber out in one piece without ruining the glass will be nearly impossible (and reused old rubber does not seal properly), so I would definitely cut the old out and use new rubber. Back glass replacements are a snap, and can be easily done without help. The windshield is another matter, though. Getting it out can be carefully accomplished by one person, using duct tape to prevent a slip, and lots of towels for protecting both glass and paint. To avoid damage to the glass, take great care to uniformly support the windshield when pushing on it or moving it around. Reinstallation requires two people, and a carefully considered plan of attack with all tools and sealant laid out like a surgeon's instruments. Many modern sealants are not compatible with rubber gaskets, so it is important to use the right one. Butyl works OK, and has the advantage over silicone because it can be cleaned with mineral spirits (important as you will soon find out), but is
very stiff and must be heated so it will flow easily. I consider replacing a front windshield one of the most nerve-racking steps in restoring a car. I have done a lot of them but never look forward to it. If you need more help or reassurance, please don't hesitate to ask.
SPEEDLINE 