Reproduction Parts for 1916-1964 Chevrolet Passenger Cars & 1918-1987 Chevrolet & GMC Trucks



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#419246 12/25/18 08:42 PM
Joined: Aug 2018
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Shade Tree Mechanic
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Shade Tree Mechanic
Joined: Aug 2018
Posts: 36
I plan to replace both the inner and outer rear axle shaft seals with the newer style seals. Will I have to install a pressure relief port
in the axle housing? It would seem some type of pressure relief will be needed. Thank you 55637

Filling Station - Chevrolet & GMC Reproduction Parts


Filling Station


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ChatMaster - 15,000
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With modern seals it is probably to have pressure buildup in the axle housing. That pressure can get high enough to force lubricant past the seals. Same situation if you use sealed bearings. So it is recommended to provide a vent.


How Sweet the roar of a Chevy four!
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Oil Can Mechanic
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Oil Can Mechanic
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I did what somebody here suggested and took out the top bolt of the differential cover and drilled a hole thru it the long way I think it was 7/64" diameter and then put a cotter pin thru the bolt.

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Shade Tree Mechanic
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Shade Tree Mechanic
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Posts: 36
My thoughts also on the pressure buildup. I had thought to drill and tap a hole in the top of the left hand axle tube then install a standard vent fixture. I do
like the differential cover bolt hole better though. Good idea. Thank you both!

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Barefeet, is the cotter pin just run the length of the bolt and then left a bit loose? Having trouble visualizing...


1938 Canadian Pontiac Business Coupe (aka a 1938 Chevy Coupe with Pontiac shaped front sheet metal - almost all Chevy!)
1975 4-speed L82 Vette
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Oil Can Mechanic
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Oil Can Mechanic
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I just measured mine, the hole is 1/8" and the cotter pin is 1/8", but it does seem a little loose and I believe it will allow air to pass. Spread the legs just enough to keep it from falling out. I am still in the process of restoring the car so have not road tested it. I don't know if others remove the cotter pin when driving.

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Oil Can Mechanic
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Oil Can Mechanic
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Here's a pic of mine. It's been in the top rt. bolt hole position for approx 200 hundred miles. No significant leakage, just a slight weeping of fluid.

[Linked Image from i.postimg.cc]


If it ain't brokeā€¦..fix it 'til it is.
Joined: Aug 2018
Posts: 36
Shade Tree Mechanic
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Shade Tree Mechanic
Joined: Aug 2018
Posts: 36
I did the cotter key through the bolt suggestion. Easy enough to do and makes sense. As a bit of trivia, many moons ago when I went through aircraft mechanic
school for Uncle Sam, we learned this method was used to relieve pressure buildup in aircraft engine magneto cases.


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