Having completed restoration of my 1928 4 door sedan, a problem has arisen with the engine running rough. We ran it in our shop several times for a total of more than an hour, where the engine ran smoothly and the exhaust was clear. Last month, on getting it out of the shop and on our quiet side road, it began to run rough with dark smoke coming out of the exhaust. It sounded like brrrrruup, brrrrruup, brrrrruup and acted as though it was getting fuel, then none, then fuel and then none. We put it back in our shop. Yesterday, it ran roughly again on start-up, with dark smoke, same symptoms. Then after we shut it down for 15-20 minutes, it ran smoothly again with clear exhaust. Soon, however, it was back to running roughly. Today we tried a "spare" RAKX-0, which ran roughly just like the first carburetor. We've carefully checked and re-checked valve clearances; spark looks good, and we even changed out the spark plugs from Champion C-16 to original-recommended Champion C-4. On removal, the spark plugs are found to have black carbon build-up. The curved part of the plugs looks white, so it seems the spark is good. Black carbon would be a sign of the carburetor flooding; we tried float adjustment so the float would decrease fuel input, but that was no help. The carburetor was rebuilt from the 1928 kit available from Filling Station. We changed out the needle valve, with no apparent change in the way it runs. A new distributor and rotor are installed.
Does this appear to be the carburetor, or might it be the valve clearances or something else? Is it possible an electrical component is heating up and malfunctioning? Maybe the capacitor? (Coil and capacitor were new six months ago).
Thanks - Ted