Reproduction Parts for 1916-1964 Chevrolet Passenger Cars & 1918-1987 Chevrolet & GMC Trucks



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Joined: May 2006
Posts: 108
Shade Tree Mechanic
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Shade Tree Mechanic
Joined: May 2006
Posts: 108
After I have my chassis completely blasted, there is quite a bit of repair that I'll need to take care of before I disassemble everything and shoot it. I've got a good idea of how to fix most of it, but I'd like to know what other members have done when it comes to the areas that have seen a lot of rust, but isn't rusted through. Granted, the areas of HEAVY scaling I'll most likely just replace. I have a couple of ideas floating through my mind - filler (not my first choice), silver solder or lead, or possibly going to town with the MIG welder and filling the larger ones that way. I'm completely aware of the heat issues involving warpage and misallignment, so when all of the repair is complete I'll put it up on the frame rack and hang some targets from it and get some measurements to make sure everything is still square. (there will be pictures of that process)

So, how have the other members taken care of the scaly areas post-sandblasting?


Bryan Toedtli
Hillsboro, OR

1937 Chevrolet Seagrave Firetruck
1938 Master Deluxe Business Coupe
1950 Belair
1964 Malibu
Joined: Nov 2001
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If there is any question on the structural integrity then the option is to replace that section or reinforce it with a plate. Once the blasting is completed you will have a better idea of what can be filled and what needs to be repaired or replaced. It really doesn't matter much what type filler you use. None of them are more structural then the others. Polyester (uses benzyl peroxide hardener) is far easier to apply and smooth. As long as it is protected from moisture and not applied too thick it will last as long as the others.


How Sweet the roar of a Chevy four!
Joined: Oct 2007
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I dealt with a close version of this quandary doing restoration work on my 41. I solved it by picking up a better frame. My logic was why would I put thousands of dollars, and a couple thousand hours in restoring the rest of the car to drive it around on a questionable frame?

Don't be too surprised if when you start probing the rusted areas they show hidden rust through. How much time, effort, and money have you budgeted to repair your frame?

In my case the front cross member bolt holes holding the A-arms were rusted out and elongated to the point I needed to use oversized washers to hold the bolts in place. The car had been in a front end accident where the frame had been cracked open and rewelded shut. There was not a lot of rust damage but the rest of the frame looked like it was bottomed out in a field of boulders. For $100 I won a bid on ebay for a complete frame with all its suspension. The frame was from a guy Hot Rodding the car and was from Arizona. It cost me $400 to go pick it up.

The frame is like new. I had it sandblasted and have it all painted and cleaned up ready to put my body on when I finish restoring it.

Good luck, Mike

P.S. I have spent a lot of time cleaning out 2 frames. You should not introduce water into the equation. It is easiest done by using a good air compressor and a lot of probes and lengthy bent brake line tubing. Make sure it is a windy day and you have a very good respirator on. The things that have lived in frames, and died there, and chemicals picked up from dusty roads will give you a good respiratory infection. I have parted out several cars so I have "been there done that." A "barn find," can be especially toxic.

Here is a series of past posts on my frame experiences. Have you learned to use our index of past posts? If not let us know and we can explain it.

Painting frames and suspension parts

Part 2 Painting frames...

Part 3 Painting frames...

Part 4 Painting frames...

Last edited by Mike Buller; 02/27/15 09:09 AM.

Mike 41 Chevy

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