Reproduction Parts for 1916-1964 Chevrolet Passenger Cars & 1918-1987 Chevrolet & GMC Trucks



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#23646 05/23/06 06:59 PM
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Shade Tree Mechanic
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Hi Guys, letting you all know the latest developement in the continuing saga of Richards motor; I pulled the head this AM and found that not only was the compression leaking between 2,3,4&5 cylinders( due to the block not being flat) it was also blowing( leaking)in a water jacket), so the next step is to sand the block flat and install a new head gasket and hopefully my problem will be over and I can putt on down the road. Will let you all know the final outcome...Thanks....Richard auto auto auto

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#23647 05/23/06 07:27 PM
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I hope I am not reading your post correct. Not at all surprised you have head gasket problems based on the test you did for me with the single spark plug.

Quote
so the next step is to sand the block flat
You are headed for big problems if you actually perform the operation stated.

First: Take the HEAD to a machine shop and have IT measured for warpage. If it is the dirty bird it can be shaved, if enough metal is left.

DON'T TRY TO SAND THE BLOCK, ESPECIALLY IN THE CAR.

If you are knowledgeable as to how to measure the block and find it is not straight, it must be removed from the car, disassembled, and shaved by a milling machine.

Agrin


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#23648 05/23/06 07:47 PM
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Getting your cylinder head milled and the block decked by a machine shop is the only way to do the job correctly.

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#23649 05/25/06 08:47 AM
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Richard
I most definitely agree with Ray and Skip. The block needs to be completely bare or you will never get all the shavings out of the oil galleries, ring grooves or any other crevice there may be.
The head can be done with valves in but is hard to get properly clean though.
If the block is .002 or more off straight definitely strip and machine both. While its apart check bores for ovality and taper, if suspect fix it with NEW parts. I would also check crankshaft and bearings as well. A lot of work but you shouldn't need to do it again.
Do it proper the first time, it is much easier and cheaper.
Tony


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#23650 05/25/06 10:19 AM
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Shade Tree Mechanic
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Yes, I agree with everyone, I'm going to pull the motor and take it to the machine shop, evidentally it wass't done properly the first time around...Thanks...,Richard

#23651 05/25/06 11:50 AM
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All:
I'd like to learn just how much distortion or warpage is acceptable for both the head and block. I just checked my 'spare' late-model '35 head and I can see a little daylight under my straight edge in the middle cylinders...maybe a few thousandths. Is there a different tolerance for head vs. block? Does the head gasket compensate for slight differences in the head and block being out of plane?

Thanks in advance for your input!

Coach

#23652 05/25/06 04:51 PM
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With modern cars they allow up to about .002"...lay the straight edge on the flat surface (there are special straight edges made for that use) and slip a feeler gauge thru the space to measure.The older head gaskets were quite thick and forgivingI prefer the old solid asbestos type (black gaskets used in production) rather than the copper outter. asbestos filled gaskets.The head usually will have more warpage than the block but after 70 years of abuse anything is possible.


Gene Schneider
#23653 05/25/06 04:54 PM
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Hi Coachhill, My manual says no more than .003 gap.( with a straight edge) My block was .006 Richard

#23654 05/25/06 05:10 PM
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I checked both the head and the block with 2 different straightedges (both sides of each) and found the block to be nearly dead flat. The spare head is about .003" to .005", depending on my being able to hold the straightedge in one hand and a feeler gauge in the other at the same time. I need to clean it a little better and scrape of the remaining gunk to get a better read on it.
I wonder if the old cast iron 'gives' a little when you torque down the head bolts. Any chance it could flatten out a bit? Maybe just a thou or two?

Coach

#23655 05/25/06 06:04 PM
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I would't be afraid to use that head.I am sure millions of heads with that warpage were used over the years with no problems.
Yes, the casting will flex a bit.Even the block can flex if head bolts are tightened too tight -.The bolts around the cylinders can cause the bores to become distorted also.


Gene Schneider
#23656 05/25/06 08:17 PM
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Thanks Gene. This particular "spare" head was on the car when I got it 30+ years ago. It ran fine and when I pulled it off the gasket showed no signs of damage.

Coach

#23657 05/26/06 07:11 PM
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I dont use heads with more than .002 warpage (6 cyl or .0015 for 4 cyl) as I have seen too many leak with less especially if there is ANY warpage in the block.

Gene is right about overtightened head bolts warping the block and distorting bores, in extreme cases can cause engine to lock up.

Coachill
Get that head machined and save yourself hassles if you need to use it later.

Tony


1938 1/2 ton Hope to drive it before I retire

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