Reproduction Parts for 1916-1964 Chevrolet Passenger Cars & 1918-1987 Chevrolet & GMC Trucks



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Joined: May 2006
Posts: 92
Shade Tree Mechanic
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Shade Tree Mechanic
Joined: May 2006
Posts: 92
In trying to remove my spedometer for rebuilding, I am encountering trouble from the outset. The service manual says first to remove the headlight switch, which it describes as having a switch shaft retainer under the dash that allows the headlight knob and shaft assembly to be removed from the switch body.
When I release the button on the switch shaft retainer, the shaft assembly slides out about two inches past the "ON" position and stops, it will not come all the way out even with considerable force. It seems I am missing something that my shop manual is not telling me. Any suggestions?


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Wilwood Engineering1955-1957

Willwood Engineering

Wilwood Engineering designs and manufactures high-performance disc brake systems.
Wilwood Engineering, Inc. - 4700 Calle Bolero - Camarillo, CA 93012 - (805) 388-1188


Joined: Jan 2002
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ChatMaster - 25,000
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May be due to old age. I would give the retainer side of the switch a shot of WD40 and let it soak. Then turn the knob while pulling out.


Gene Schneider
Joined: May 2002
Posts: 167
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Are you pulling the switch to the full on position before pushing the button on the switch?


Any man that thinks he is too old to learn something new probably always was
Joined: Sep 2007
Posts: 65
Shade Tree Mechanic
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Shade Tree Mechanic
Joined: Sep 2007
Posts: 65
It is probably very similar to this one on the Corvair
[Linked Image from widman.biz]

You need to pull it out to the headlight position before pushing this button. That way the little notch you see here on the shaft is at the point where the catch can release. When you put it back in, you may have to twist a few times right or left for it to seat again.
[Linked Image from widman.biz]

Joined: May 2006
Posts: 92
Shade Tree Mechanic
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Shade Tree Mechanic
Joined: May 2006
Posts: 92
The WD-40 did the trick, after spraying it and letting it sit overnight. Being back on the road with a quiet spedometer is so much nicer!


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