As a dealer for Best Gasket Inc and their supposed rear main seal troubleshooting person, I though I better throw in my 2 cents worth of information.
Replacement of the engine rear main seal in chassis of any engine can be an ultimate bear. Even professionals with years of experience have a hard time doing this much less the weekend mechanic. The reasons for using a rope rear main seal is that the rope is molded and "rolled" into the seal groove which will fill in any irregularities such as with a cast rough finish groove and centers itself with the crankshaft seal journal once installed. The original ones were made to seep somewhat as this is what lubricated the asbestos rope seals. The rope seals sold by Best Gasket are made of Teflon braided rope impregnated with graphite and are industrial quality ropes. Any rope seal has to be installed correctly. If the rope seal is not 'rolled" in all the way to the proper dimension and has high spots will cause to much drag on the seal journal resulting in burning the seal causing a leak if not too tight or the crankshaft seal journal can move the rope causing is to spin in the groove and turn it into a bunch of pieces or shreds. This can easily happen when the groove has a nice smooth machined surface and the rope seal has nothing to anchor to. To keep this from happening, most or all the rear main seals that Best sells come with a 1/16 inch roll pin in them that goes in a hole you drill in the center of the groove in the rear main bearing cap. Attached is some information that we send out with all rear main seals.
Always remember that bearing wear or clearance will make a huge difference on how a rope seal will work.
The main reasons that a replacement rubber rear main seal with not work in place of a rope rear main seal are the depth of the seal groove, the width of the seal groove, the centering of the seal groove to the center line of the crankshaft and the condition of the seal journal face itself. The rubber rear main seals works with about a 10 thousands of an inch plus or minus tolerance. This is why they do not work on most of the earlier engines. The rubber rear main seal was made for 1956-62 235 & 261 engine that did not use main shims. If the groove is to deep, then the seal sides will not butt together to make a seal plus the seal lip will not contact the crankshaft correctly. If the seal journal is slightly off center from the center line of the crank, then the seal will be totally collapsed on one side and hardly if even touching on the other side causing the tight side to burn and melt from excessive pressure on the journal. If the seal journal has been ground because of a rough or corroded surface finish, then this can make the OD of seal journal to small for a rubber seal. This it why on the older engines, you can shim up a rubber seal as long as it contacts the crank seal journal correctly but this take some finesse.
I have heard may different tricks for putting rope rear main seals in chassis in the engine block. Using a piece of piano knotted on one end pushed through the rope seal, tying a piece of fishing line on one end, the use of a sneaky pete tool or a Chinese finger tool. The old guys in a pinch would just pack the engine block rope in tighter and then add some more rope to groove to fill it up.
For more information on rope and rubber rear main seal information, click on these Best Gasket website links
https://bestgasket.com/about-our-products/ and
https://bestgasket.com/fanfare/ Hope this helps all of you out.