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Posted By: Rog40 Problems With My Fresh 216 Engine - 02/06/20 10:24 PM
First of all oil leaks from a small hole in the block just under the breather tube on the right side. Can't tell if it's threaded or not. What's the purpose? How do I plug it?

Secondly, the engine starts and runs like a top, but dies if you reduce the choke to about a third open. The engine then begins to rumble like it has a full cam. Any further opening of the choke and it dies like you shut off the ignition. Strangely, it will not run below about (a thousand rpm?) but runs perfectly at higher rpms. The carb is professionally, just rebuilt and was engine tested. I tried checking for vacuum leaks and can find none. I even plugged the wiper line. Thanks for any input.
Roger
Posted By: canadiantim Re: Problems With My Fresh 216 Engine - 02/06/20 10:50 PM
Small hole (should be two?) is suppose to have a bolt through it that holds a splash shield in place inside the block to block oil from spraying out of the road draft tube.

Check your ignition timing to make sure it is not too retarded and your dwell/point gap. Has the carb sat for long since it was engine tested?
Roger,

Is there a piston rod sticking out that hole?

Seriously,, I can't think of anything on the lower front passenger side of the engine except for the fuel pump.

Can you post a picture of ” hat hole"

As to the engine running, something is wrong. Jethro Bodine (Beverly Hillbillies) and I may be related. rocket science there. Anyway try these things:

a. Try adjusting the idle mixture screw. Should be already set but you never know.

b. Check the timing.

c. Check the points, etc.

d. Check the adjustment of the choke paddle.

f. Just drive it for a while and it will probably clear right up. No, I was not a used car salesman. "F" was thrown in just to see if you wuz paying attention. Agrin

g. Ask a friend to have a look at it. Make sure he has grease under his fingernails,

I hope you get it running smoothly soon.

Best,

Charlie computer


Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/06/20 11:51 PM
Masive vacuum leak.....most likely intake to head or insulator under carburetor....what make of carb?
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/07/20 12:32 AM
That's what I thought too. But I tried the propane test around those spots with no effect. The carb is W-1 420S.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/07/20 02:25 AM
You are right. There are two holes. One located on a rib and one on the flat side. I don't even remember a baffle in there but it makes design sense. Funny thing, oil pours out those small holes but not a drop has come out the draft tube yet. That's at about 900 rpm, sitting in the garage. No idea what it would do on the road.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/07/20 02:44 AM
Charlie, timing is at 0. Points are .018. Choke is wide open when knob is on the dash. Throttle plate is completely closed when throttle/accelerator are released. I know the choke works because it won't run with less than 1/3 choke and about 1/3 throttle. I've never seen one run any smoother than this one at that setting. Will not idle under any circumstance though. I've tried the idle jet at everything from1/2 to 3 turns out. Made no difference at all. Blew air through the idle jet. The carb was run tested before it was shipped to me so it is fresh. I just don't know. I'll check everything again tomorrow for specs. Thanks for the humor. I needed some.
Roger
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/07/20 03:51 AM
Valves set correctly?
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/07/20 02:29 PM
Gene, I used the #1 - #6 method to set the valves. Only thing is the were not engine hot when set. I figured I would get it running and then set them at a slow idle like I always have done. Listening to the exhaust there are no muffled pops. Purrs nicely. Nothing unusual coming back out the carb either. I'll check the timing and points again today. It's been several months since I did that because I was waiting on the carb.
Thanks, Roger
Hi roger,

Given all the diagnostics that you have done so well I have to encourage you to take a deeper look at the carburetor. This appears to be a fuel related issue. I know it was rebuilt and performed as expected on a test engine.

I would be very suspicious that there is some dirt in a passage or blocking a jet somewhere. It could have been introduce into the fuel system when you went through the process of re-installing and starting the engine. It could have been in the tank or fuel line from the tank and quickly moved to the carburetor

Is there any way you can easily either put your carburetor on another engine or borrow a known good carburetor to put on your engine temporarily? That is a quick way to confirm if it is the problem.
Posted By: Chipper Re: Problems With My Fresh 216 Engine - 02/07/20 05:30 PM
I also suspect there is a plug in the idle circuit. The best way to check it is to: take the carburetor off the manifold, drain any gasoline, take out the low speed jet (it is the small slotted screw on the bottom side near the float bowl), take out the idle mixture screw, plug the hole in the throat near the throttle plate and blow air into the port where the idle mixture screw was removed. The air should now flow from the bottom near the throttle plate & throttle shaft and some exit where the low speed jet was removed. The air will also exit a couple of other places (main jet, etc.). That is the reason to use the blow back test and not blow forward to test it. If air flows then check to be sure that the itsy hole in the low speed jet is open.

If air does not flow freely then it will be necessary to remove some of the passage plugs and rod them out. The rebuilder should be contacted to do that process.
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/07/20 10:51 PM
Clean out low speed jet the easy way.......
Place #3 spark plug wire on #4 Cylinder and #4 wire on #3. Remove air cleaner. Start engine and tromp down on the acceleraotor pedal a few times. The engine will back-fire and blow out the dirt.






the 1940 and prior has a very small opening in the low speed jet and they are prone to having this problem.
Posted By: Jonjet Re: Problems With My Fresh 216 Engine - 02/07/20 11:11 PM
Sounds like Gene's way is a quick and easy way to solve the problem, I'll bet it works!
Posted By: Chipper Re: Problems With My Fresh 216 Engine - 02/08/20 03:44 AM
Gene's way often works but not every time. Depends on size, location and amount of blocking crud.
Posted By: tonyw Re: Problems With My Fresh 216 Engine - 02/08/20 09:18 AM
I agree with Chipper, it is easy way but doesnt always work.
Tony
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/08/20 01:21 PM







it is a lot faster than reoving the caburetor, removing the casting plug and then digging in there to remove the low speed jet. By the way the low speed jet is not supposed to be removed and reused.
I have had 100% sucess with the fast way......if that is te problem.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/09/20 02:49 AM
Rusty, I have a glass bowl filter with a new element ahead of the carb. Possibly brought in the carb? Filter and bowl are pristine though. No extra carb for testing. Thanks for considering. Roger
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/09/20 03:01 AM
Gene, do I need a good fire extinguisher at hand before I try the "quick method"? I more than trust your judgement on these matters. The rebuilder installed new jets, but perhaps a small piece of trash dislodged in the interim. I'll try Monday.
Roger
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/09/20 03:09 AM
Chipper, if Gene's quick method happens not to give success, I will surely try your advice. I would never been able to put the procedure together as you did.
Thanks, Roger
Posted By: tonyw Re: Problems With My Fresh 216 Engine - 02/09/20 06:51 AM
Another method that sometimes works is drive down a steep hill in a low gear at 1/4 open throttle and pull the choke on briefly as you lift the accellarator.
Tony
Posted By: kfnut Re: Problems With My Fresh 216 Engine - 02/09/20 12:51 PM
I have a glass bowl filter ahead of the carb on a 37 and started to have some carb related trouble . I was sure it could not be trash in the carb but it was . I have cleaned and checked adjustments several times in the past year and changed the filter element every time . The trash is very fine . I guess it came from the old steel line even though it was cleaned or blown out pretty darn good in the beginning.
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/09/20 02:28 PM
You will not have a fire hazad.

A fuel filter will NOT prevent all dirt from entering the carburetor.

Closing the choke will do nothing because the choke is spring loaded and will open under the air rush.
Rog,

Is the idle screw on the carb linkage set correctly for idle. Sounds like the engine is merely starving for fuel.

Sometimes the simplest things can give us headaches. Just a thought on what may be the problem.

This instant problem is puzzling and I suspect the remedy is simple.

If all else fails to identify the problem, borrow a 45 and put a round in the center of the carburetor. It won't fix the problem but make you feel better. hood Agrin

Best,

Charlie computer
Posted By: Mike Buller Re: Problems With My Fresh 216 Engine - 02/10/20 09:36 PM
Would you tell us what you did to FRESHEN your engine. If none of the easy fixes works you might find that the timing gear was not installed correctly. BEEN THERE DONE THAT. Please keep us informed

Good luck, Mike
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/10/20 11:33 PM
Mike , that was a thought way back before I had the carb rebuilt. New everything in engine. Only old parts are the rods that have been machined for inserts. Marks on timing gears align properly. But I had to take off everything up front to prove it to myself that I didn't commit an old timer's error. I did that because without the new carb, I couldn't run it at any speed. At least it now will run fast. I tried crossing 3 and 4 wires and backfiring it several times today. No luck.
Appreciate the extra brain cells on this. Lord knows I can use them.
Roger
Posted By: Mike Buller Re: Problems With My Fresh 216 Engine - 02/11/20 02:29 AM
As we age we all seem to be missing a few brain cells. Glad to know I wasn't the only one thinking about my timing gear being installed wrong. In my case I was one or two gear notches off. A lesson learned, and never to be forgotten. Not fun pulling the engine and the harmonic balancer, etc.

Good luck, Mike
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/12/20 02:05 PM
Charlie, the best I can do is a 357 but I'm close to that. Every time I think I have it nailed, something else pops up. It's like a never ending Whack-A-Mole game that I can't abort.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/15/20 03:35 AM
I've gone back and looked at things again. A couple of things to add. Runs with choke 1/3 closed and throttle 1/4 open. Dies if I change that configuration. That's as slow as it runs. Which I guess must be around 600 to 800 rpm. The timing is another factor. It is advanced to where the ball is not visible. If I adjust toward zero degrees, it will shudder and die. Advance timing again and it starts right up. I previously checked the marks on the cam and crank gears. Putting my cupped hand over the barrel loosely increases gas flow from the nozzle and also speeds and smoothes the engine. I've plugged the vacuum inlets- no change. Ran a propane torch over the intakes- no difference. New intake gaskets and new sheet metal rings on intakes, so I checked the torque on the bolts- all good. I thought I might find something before I take the primary jet out. Gene, I did try the 3x4 cross backfire probably 8 or 10 times- didn't work this time. But I appreciate the chance to try it. It's on to the jet unless someone can add some wisdom to this quest. I really appreciate everyone helping.
Roger
Posted By: canadiantim Re: Problems With My Fresh 216 Engine - 02/15/20 03:50 AM
Do you have a spare condenser you could try since it's easy? When flaky they can cause a wild range of symptoms...
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/15/20 01:51 PM
I do have one. I'll try it. Thanks, Roger
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/15/20 03:42 PM
It still could be a carburetor problem....such as metering rod or restricted passages.
I will again encourage you to do some type of temporary carburetor swap. Either put your carb on a similar engine that is running well or put a different carb on your engine.
Posted By: Chipper Re: Problems With My Fresh 216 Engine - 02/15/20 07:29 PM
I wonder what the compression psig when measured in each cylinder.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/15/20 11:20 PM
The timing situation has my attention now. Since I've put the light on it and it won't even run on zero degrees and not even with the ball in sight in the window. Put the ball on the indicator and it dies. Do I have the distributor in one gear off? I can't advance the distributor enough because the lube knob strikes the spark advance. Is that a valid question?
Thanks, Roger
Posted By: Chev Nut Re: Problems With My Fresh 216 Engine - 02/15/20 11:50 PM
Befoe you pull the distributor up change all the plug wires one notch to compensate.
Posted By: Mike Deeter Re: Problems With My Fresh 216 Engine - 02/16/20 01:00 AM
I would line the pointer up with the ball and check to see where the distributor rotor is pointing. If it is not pointing at #1 or #6 wire tower your distributor or wires need to be moved so that so it does. if it does line up with 1 or 6 timing is not the problem and you're going to have to fiddle with the low speed jet and idle part of the carb. I do have a spare carb but I'm over in Shreveport. If you want to talk about your problem I'm at 318.798.0493. I'm surprised CarbKing hasn't come up for air w/ this problem. I've has a '40 since 1963 and have put about 360K miles on it so have encountered about every imaginable problem and some unimaginable.
Posted By: Chipper Re: Problems With My Fresh 216 Engine - 02/16/20 03:00 AM
Your problem screams timing to me. Not sure but the last two suggestions seem to be good advise. And yes being one tooth off on the distributor produces the same symptoms you are experiencing.
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/16/20 03:04 AM
Mike, it's possible to move all the wires one hole ccw and have the room I need for timing adjustments. Don't know that will solve any problem though since I could not get it to run at 0 degree setting anyway. I'll sure give it a try though. How likely would it be to have a new cam that was incorrectly ground?
Thanks Roger
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/16/20 03:11 AM
Chipper, I believe its on tooth off because of the advanced timing necessary just to get it running and the fact that it won't run on 0 degrees at all.
Thanks, I'll let y'all know how it comes out Monday.
Roger
Posted By: tonyw Re: Problems With My Fresh 216 Engine - 02/16/20 09:05 AM
If I remember correctly 2 teeth on the gear at the cam drive is the same as 1 position on the cap. So moving the plug wires 1 position around will most likely too much if timing is the problem.
Tony
Posted By: kfnut Re: Problems With My Fresh 216 Engine - 02/16/20 12:00 PM
I had a similar problem with a 37 . I had left it with a shop to get king pins installed and it was there for awhile . They put off my job to get to other work . While there someone moved the wires around one position . I guess they were kidding around but it ran bad but would run . It backfired while cranking it and busted the starter rear housing . After trying everything ( points , condenser , coil , plugs etc. ) I had the wife watch for the timing mark while I turned the engine . There it was . One plug wire hole off . After several weeks and about 200 bucks , it was running sweet again .
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/19/20 08:26 PM
Wonderful news about the problems I'm having with my engine. Mike Deeter came over from Shreveport in the rain and subbed a carb he has for mine. It worked and at the same time proved there is something wrong with mine at low speed. I also had dropped the distributor in one tooth ahead of where it should be. Once those two things were addressed, it purrs like a kitten. Now I still have to find what is stopping up my carb. That's tomorrow. I can't thank Mike enough for helping me out of this two pronged problem. And a big thanks to all who paid attention here on the site.
Regards, Roger
Posted By: cskennedy10 Re: Problems With My Fresh 216 Engine - 02/20/20 09:06 PM
Roger,
Mike Deeter did the same thing for me September 2015, except it was a hot and humid Louisiana day. He drove all the way from Shreveport with his 1940 Special Deluxe on a trailer. I was able to study his car to help with my restoration.

He helped me start my freshly rebuilt 216 for the first time. The engine seemed to almost start, but would hesitate, “burp” and then stop. After trouble shooting and thinking the problem through, he suggested it was a timing problem. Guess what, the distributor was off by one tooth. After we got it running, we had some bursts of radiator fluid gush out. Maybe hot air pockets? This eventually cleared up. After the engine warmed up and was running smoothly, he showed me how to adjust the valves while the engine ran.

I can’t thank Mike Deeter enough for the help he gave me. He has a wealth of knowledge for the 1940. His 1940 Special Deluxe is beautiful.

This VCCA site has helped tremendously with my restoration. Many thanks to all participants that help others.

Curt
Posted By: Rog40 Re: Problems With My Fresh 216 Engine - 02/21/20 03:42 PM
Seems to be a long standing habit of Mike's, doesn't it? He and many others from VCCA have been invaluable to me in trying to make a faithful resto of my 1940 Master 85.
Regards, Roger
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